Yuan S J, Fan X B. Developments and perspectives on the precision forming processes for ultra-large size integrated components. Int. J. Extrem. Manuf. 1, 022002 (2019).. DOI: 10.1088/2631-7990/ab22a9
引用本文: Yuan S J, Fan X B. Developments and perspectives on the precision forming processes for ultra-large size integrated components. Int. J. Extrem. Manuf. 1, 022002 (2019).. DOI: 10.1088/2631-7990/ab22a9
Yuan S J, Fan X B. Developments and perspectives on the precision forming processes for ultra-large size integrated components. Int. J. Extrem. Manuf. 1, 022002 (2019).. doi: 10.1088/2631-7990/ab22a9
Citation: Yuan S J, Fan X B. Developments and perspectives on the precision forming processes for ultra-large size integrated components. Int. J. Extrem. Manuf. 1, 022002 (2019).. doi: 10.1088/2631-7990/ab22a9

超大尺度整体构件精密成形技术的发展与展望

  • 摘要:

    为了满足新一代航天、航空、高铁和能源装备对高可靠性、长寿命和轻量化要求的大幅提升,迫切需求采用整体构件代替传统多块焊接结构。整体构件的应用带来大尺度、复杂形状和材料难变形等极端制造难题,对精密成形技术是巨大的挑战。本文综述了几种超大尺度极端成形技术的发展过程和未来展望,包括超大曲面薄壁板类构件液压成形、椭球壳体无模液压成形、超大环件径-轴复合轧制和钛合金复杂构件局部加载成形。分别介绍这四种技术的成形原理、关键工艺和变形控制机理,并给出了典型超大尺度整体构件的成形工艺和工业应用,如在国际上首次采用与构件等厚的薄板直接成形的3米级运载火箭整体箱底构件,以及由简单坯料轧制的直径16米整体环形件。讨论整体构件极端成形的发展趋势,给出未来发展极大尺度整体构件精密成形新技术的思路和发展方向。

     

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